I will talk about the privileges of ATS Bakery's hamburger and sandwich bread line. At first, I should note that our hamburger and sandwich bread line is a product like no other in its class in Turkey. In this article, I will tell you about the technique, cutting section, intermediate rest, shaping and decking section features.
What makes us unique?
One of the most feared parts of the machines is a failure. Finding out where the fault is, asking for help to solve it, is quite a waste of time. If there are electrical and electronic failures in this machine, you can see it as a picture on the screen and be warned by writing. The settings of the machine are made from the PLC controlled touch screen. When you want to get detailed information about click PLC. If you experience a malfunction through the PLC program on the machine, remote access is immediately provided and reinstalled. Our machine is resistant to high-temperature changes. The cleaning of the machine is very easy, and you can easily remove and install its working parts and bands. Another feature that makes it easier to work is that you can save all the information in its memory, you can save the information you want and use it as much as you want. You can also adjust the speed level on all bands of the machine.
You will see that the body of the machine is 304 quality chrome nickel CRNI stainless metal and its parts are 304 CRNI coated stainless metal. This will allow you to obtain healthier and more hygienic products. When we go to the cutting section; dough can be cut between 40-140 gr in our machine. The hourly figures we will get are 10 thousand pieces for hamburger dough and 8 thousand pieces for sandwich dough. Very little flour is used during the cutting process and you can adjust the amount of flour you want to use. In addition, the machine does not require continuous lubrication during cutting and the lubrication process is adjusted automatically. In this way, you will get rid of both flour and oil waste, and you will get more hygienically cut products. Another feature that differs from other machines is that the dough is cut without pressure. In this way, your dough will not wear out and you will have the same quality products.
Another part is resting. This is the part of the products to be shaped. If you do not rest the dough you have cut, you may see shape changes on it after cooking. For example, cracks and ruptures may occur. Since the dough is cut and impacted by the cutting machine, its weights are adjusted, and it passes to the intermediate resting section. Here, the dough is taken into bowls and the resting process begins. There are 140 dough carrying bowls in the resting part. There are 3 baskets in each bowl and 120 of them are used as full, 20 of them are for return. Baskets carrying these doughs are made of polymer material. It is a material that is easy to clean and does not harm the product. The fastest resting time is 2.5 minutes, but it is possible to operate without resting. You can use the passbands at the bottom to use the product without skipping this section. If you use the crushing band in the shaping part, you will give the dough a round shape. If you want to obtain a long sandwich-type dough, you should use the shaping pad unit. The doughs coming out of this place are put in a single row so that they do not mix with each other in the sorting band, and then they pass to the laying band. In this area, processes are operated by smart eye sensors, depending on the PLC. In the laying part, since there is automatic pan sorting, corrugated and flat pans enter the queue directly. When you want to look at the dimensions of our oven pans. If the pans are not in the right places, the machine stops and gives you a warning on the screen. Thus, you will not experience product loss.